Horizontal Rectangular Autoclave

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Horizontal Rectangular Autoclave Specification

Type
Horizontal Rectangular Steam Autoclave

Chamber Size
1000 x 600 x 600 mm (L x W x H)

Chamber Thickness
6-8 mm SS 304

Outer Size
2150 mm x 950 mm x 1300 mm (approx)

Compressed Air
5-7 Bar required for operation

Door Type
Horizontal Automatic Sliding Door

Design Pressure
2.5 kg/cmÂ²

Working Pressure
1.2 kg/cmÂ² to 2.1 kg/cmÂ²

Design Temperature
140Â°C

Heat Uniform
Â±1Â°C throughout chamber

Insulation
High grade mineral wool/ceramic fiber 75mm thick

Net Weight
800 kg (approx)

Recording Parameters
Digital Data Logger & Chart Recorder

Spraying Mode
Nozzle Spray (overhead & side mounted)

Outer Trolley
Stainless Steel construction, removable

Inner Trolley
Stainless Steel 304, perforated

Spraying Piping
SS 316 seamless tubing

Steam
Saturated, minimum 2 kg/cmÂ² pressure

Sterilizing Temperature
121Â°C to 134Â°C

Working Temperature
121Â°C to 134Â°C

Sterilization Time
10-60 min (adjustable)

Temperature Scope
Ambient to 134Â°C

Piping System
SS 304/316 sanitary grade, tri-clover jointed

Valves
Automatic Pneumatic Ball & Globe Valves

Power Consumption
6 kW to 18 kW depending on model

About Horizontal Rectangular Autoclave

Since our inception in the year 2010, we have successfully been committed in manufacturing, exporting and supplying an excellent quality Horizontal Rectangular Autoclave. The offered autoclave is manufactured under the supervision of adroit professionals as per international quality standards. The provided autoclave is widely used for performing several chemical reactions in different industrial laboratories. In addition, our esteemed clients can purchase the provided Horizontal Rectangular Autoclave at reasonable prices from us.

Key points:

Smooth operations
Robust construction
Requires less maintenance
Longer service life

Construction

At the backside, the autoclave is fitted with supreme grade flanged immersion type heaters
Comes with internally fitted Safety Valve, Water Inlet, Water Level Checker and Drain Valves
Comes with Steam Generator (Boiler)
Having thick stainless steel sheet under the sterilizer
Its jacket is made from stainless steel sheet, doors from stainless steel thick plate whereas 304 grade stainless steel sheet us is used for making the inner chamber
The range comes with the guarantee of withstanding pressure upto 40 psi due to successfully passing out from hydraulic tests.
This one also has steam pressure in the boiler, which is indicated on an individual pressure gauge.
To ensure durability factors, from high grade stainless steel and employing leak proof argon arc welding the inner chamber and steam jackets are made.
To protect the heater from burning out dry, Low Water Level cut off device has been installed in it

Pressure Control

To protect release of stem in the room, the unit is installed with PIEZOSTAT (Pressure control device), which is power efficient and decreases the frequent opening of the steam release valve. The unit has cuts off which supply the power to heaters when it achieves the set pressure and re-energises the heating elements when pressure starts decreasing the set point.

Safety Door

For your safety, we have engineered the unit with hinged self-locking single piece thick SS plate door, which cannot be opened when under pressure. To eliminate chances of any accident, it’s self-locking device itself automatically disengages the piston mechanism when the sterilizer is under pressure.

Single Point Control

The company has installed Three way / Multiport Valve at the front top to make the autoclave give you complete control over its sterilizing cycle from one single point. For simple control on the front top, chamber pressure on gauges and easily readable jacket are also mounted. The unit has a strong moisture trap in its chamber discharge line so that it automatically absorb the condensate and prevent moisture to become part of the things that are subjected to the sterilization. To avoid formation of vacuum due to steam condensation, automatic vacuum breaker is provided by us with this unit.

Switch Box

The switch box houses Pilot Lamps, Relays, PIEZOSTAT, Main Switch, etc. all mounted on the stand of the sterilizer to give its simple operations.

Advanced Control & User Interface

Operate and monitor autoclave functions easily with a PLC-based control system and HMI touchscreen. The digital display provides real-time data on temperature and pressure for consistent results. Recording parameters ensure traceability and easy documentation for compliance audits.

Superior Sterilization Performance

Uniform temperature is maintained by internal water recirculation and multi-mode nozzle spray technology. The systems adjustable sterilization time (1060 mins) and temperature range (ambient to 134C) enable flexibility for various load types. Steam achieves a saturated state at a minimum pressure of 2 kg/cm.

Comprehensive Safety & Durability

Multiple safety features, such as pressure relief valves, emergency stop, door interlock, and overheat protection, safeguard both operator and equipment. The robust chamber and trolleys made from SS304/316 ensure longevity, while the vibration-free floor mounting maximizes operational reliability.

FAQs of Horizontal Rectangular Autoclave:

Q: How does the autoclave ensure uniform sterilization throughout the chamber?

A: Uniform heat distribution is achieved through an internal recirculation pump and a sophisticated overhead and side-mounted nozzle spray system. This ensures that all parts of the load are evenly exposed to steam for consistent sterilization results.

Q: What is the process for operating the horizontal rectangular autoclave?

A: Users load items onto the stainless steel trolleys, select sterilization parameters via the PLC HMI touchscreen, and start the cycle. The system automatically manages temperature, pressure, water circulation, and drainage, with data logging for each cycle. Safety features activate as needed to protect the process.

Q: When should the emergency stop feature be used?

A: The emergency stop should be engaged immediately if any unsafe condition arises during operation, such as abnormal pressure, temperature deviations, or equipment malfunction. This instantly halts all autoclave operations to ensure operator safety.

Q: Where can service support for this autoclave be accessed in India?

A: Service and technical support are available throughout India via a network of authorized service centers and manufacturer representatives. Users can contact the supplier directly for installation, maintenance, or troubleshooting assistance.

Q: What are the benefits of using stainless steel 304/316 in the chamber and piping system?

A: Stainless steel 304/316 provides high corrosion resistance, durability, and hygienic properties. These materials minimize contamination risk, extend equipment lifespan, and ensure compliance with stringent medical and pharmaceutical standards.

Q: How is drainage handled to prevent microbial contamination?

A: Drainage is managed automatically with an integrated bacterial filter, which captures pathogens and prevents recontamination of the sterilized load or environment during the water disposal process.

Q: What standards does this autoclave conform to, and why are they important?

A: The autoclave complies with EN285, IS:3829, and ASME Sec VIII standards. Meeting these standards ensures the equipment is safe, reliable, and efficient for medical and laboratory applications, and meets national and international regulatory requirements.